What Actual Lean Savings Look Like for You

posted on: Friday June 16, 2017

Recently we posted an article that discusses why it can appear that implementing Lean isn’t yielding financial returns. We referenced a case study that described Boeing’s very successful lean implementation that was considered a failure. While Boeing is a much larger company than most manufacturers, we can still apply their results to our smaller budgets… Read more

Are you Overlooking this Major Obstacle to Productivity?

posted on: Thursday June 8, 2017

Manufacturers will always benefit from more productivity. Any business lives this truth. For manufacturers, however, there are factors that make productivity a unique challenge. It’s why so many great ideas, like Lean, are born from this industry. In the ongoing hunt for a productivity-boosting strategy, however, there is one thing manufacturers may be overlooking. This… Read more

You’re Calculating Lean Savings Wrong – a Lesson from Boeing

posted on: Tuesday June 6, 2017

Every manufacturer is familiar with the term “Lean.” Toyota’s colossal success has most of the US trying to copy some aspect of it. However, despite the clear evidence that Lean Manufacturing works, when it comes time to cut spending, lean programs are often the first to go. According to a Purdue case study by Bryan… Read more

Achieving Best-in-Class DC Metrics

posted on: Wednesday May 24, 2017

Does your Distribution Center ship more than 99.8% of orders at the planned time? According to the Warehousing Education and Research Council (WERC) DC Measures Report, that’s one thing it takes to be a best-in-class operation. MLHNews.com recently published an article about achieving best-in-class DC performance. Author Mick McCormick uses the WERC DC Measures Report… Read more

Save Manufacturing Costs by Improving Quality

posted on: Thursday May 18, 2017

Poor quality bleeds you of value added to your operation. Scrap materials, replacements, lost business, and lost labor hours all add up. If you want to save costs to your organization, enhancing quality is an important move to consider. Here are four ways you can approach this improvement. Define quality through your customers’ eyes. The… Read more

Save Money on Wood by Extending Life of Pallets

posted on: Tuesday May 16, 2017

The early effects of Trump’s recent declaration of a countervailing duty on Canadian lumber have sent manufacturers looking for savings to balance out the price hike. While each facility has unique needs for lumber, there is one cost that every manufacturer absorbs: pallet deterioration. With lumber expenses under the microscope, preventing the breakdown of pallets… Read more

For Manufacturers who

posted on: Wednesday May 10, 2017

Not every manufacturer will benefit from Lean. Even when applied correctly, a method that works for a company like Toyota is not tailored to benefit every operation. Manufacturers producing low volume or custom-engineered products, for example, would not improve with a technique like Kanban. These kinds of companies have t0Not every manufacturer will benefit from… Read more

Increase In Manufacturing

posted on: Wednesday May 10, 2017

In part 1, we celebrated the recent PMI that showed February 2017 had the highest monthly growth in manufacturing since August of 2014. With growth come new challenges for manufacturers, one being that suppliers are struggling to keep up with demand, and therefore, delivery times from them are slowing. This In part 1, we celebrated… Read more

How Replacing Forklifts How Replacing Forklifts How Replacing Forklifts

posted on: Wednesday May 10, 2017

Modern Materials Handling recently featured the company LEDVANCE and the changes that brought them a two-year ROI with reduced costs and product damage. The primary change was replacing forklifts for tasks related to moving pallets. The article highlights an interview with LEDVANCE plant manager Mike McNulty. He explained that one In part 1, we celebrated… Read more

Reduce Manufacturing Costs to Neutralize Countervailing Duty on Lumber

posted on: Tuesday May 2, 2017

On April 25th, a highly expected decision was made regarding the lumber industry. Donald Trump imposed a 3-24% countervailing duty (CVD) on Canadian lumber entering the US. While the decision will raise the price of lumber for US buyers, the tariff is not as high as originally expected, which was up to 40%. In anticipation… Read more